GROUT INJECTION CONSOLE


GROUT INJECTION CONSOLE

By console we mean the part that performs the injection of the cement, measuring 750X1050X H=1500 mm, and the part formed by the mixer, a system devised for mixing water with cement, with a diameter of 900 mm and a height of 1600 mm. The first part consists of a hydraulic control unit built into the structure and of supports to secure the injector in place; the second part instead consists of two cylindrical overlaid baths, each with a capacity of 150 litres, used for the preparation of the mixture (the top one) and for the injector feed (the bottom one), all activated by an electric engine with geared motor.
The deposit ready for injection, if the 150 litre mixer is not sufficient, is formed using the mixer which consists of two cylindrical overlaid baths, each with a capacity of 300 litres;
and the latter measures 1280 mm in diameter and 1590 mm in height.
For the correct texture and quality of the paste to be injected, we have added the turbo mixer, which is able to produce 10 m³/h of grout. The turbo mixer takes up a total space of 1100 (width) x 1500 (depth) x height 1525 mm


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The machine can be fitted with appropriate optionals which simplify the operator’s task. The optionals in the console are not only of great help to the operator, but they also make the work area completely independent from the other machines, since we are in a position to offer our customers not only the machine for injecting but also a silenced current GENERATOR with a RUGGERINI 4-stroke diesel engine and electric ignition, which powers the console and the mixer. Moreover, the generator allows the use of 220 and 380V equipment. Other optionals include the remote control to start and stop the injection cycle, auxiliary dual effect sockets which can be remote controlled, pressure gauge support stand to be positioned near the injection, on which the oil and cement pressure can be read. The console can operate in two different modes. In fact both a slow and a rapid filling are possible.

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FAST FILLING
Oil flowrate
60 l/min.






Cement side pressure
30-35 bar
Thrust for minute
60 max
Oil maximum pressure
60-70 bar
Oil capacity jacks
0,872 dm³
Electric engine power
7,35 kW - 10 Cv


SLOW FILLING
Oil Flowrate
10 l/min.




Cement side pressure
80-85 bar
Thrust for minute
10
Oil maximum pressure
200-210 bar
Electric engine power
7,35 kW - 10 Cv

CEMENT MIXER
Capacity per bath
150 l






Electric engine power
1,1 kW - 1,5 Cv
Electric geared motor
1400/58 giri/min
Hopper height
110 cm
Bath diameter
90 cm
Bath height
33 cm
Cement output diameter
2"
Ball cock
1"
Weight
235 kg

TURBO CEMENT MIXER
Bath capacity
150 l






Electric engine power
7,35 kW - 10 Cv
Hopper height
105 cm
Bath diameter
76 cm
Bath height
43 cm
Water inlet diameter
3/4"
Cement output diameter
2"
Grout production
10 m³/h
Weight
480 kg
Every component of the injection unit will be supplied with a technical leaflet and the use and maintenance manual and the relevant CE mark of conformity.
The console can perform injections of minipiles, tie rods and other types of cementing.
     
 
   
 
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